Showing posts with label Wood Planking. Show all posts
Showing posts with label Wood Planking. Show all posts

October 12, 2011

Heating Up: Leveling the floor

The second task on our heating list is to level the floor where the grotty old kitchen used to be. The reason for this is that one of the radiators will go below the window in this area, and in order to start dry-lining the walls, the floor needs to be level (see next post).

The nasty old kitchen used to be in this corner...
The original wood planks below the window (surrounded by the new leveled sub-floor)
 As noted in our previous posts on leveling floors, the first step is to remove the old planks, then establish level lines using strings with a spirit level. With the strings level, a piece if wood is scribed and cut to match the level line - once those are fastened into place plywood is cut to fit on top, becoming the level sub-floor...

Old planks removed
The string line
Setting the second string line
Cutting the plywood to size
The completed and level floor

January 23, 2011

Our New Ceiling!

After all the work so far - we're finally starting to see the result of our efforts. It's Sunday and we can't work, so I spent some time soaking in the ceiling...
(These are the planks that we spent several weekends staining earlier.)
Montage view from the corner of the Living Room
View ceiling over living room
View from loft level (2nd floor) showing steel reinforced hip beam with replaced rafters and new wood planks
Detail showing steel reinforced hip beam with replaced rafters and new wood planks

Montage View of the entire flat

January 20, 2011

That's one "Hot Deck" you have there...

I'll be returning to London tomorrow to start working on the next phase of the roof construction, which is the insulation & waterproofing. I thought it might be helpful to briefly describe what kind of roof we're going to do and what it's made of:

The type of roof we're decided to do is known as a "hot deck", which means that the insulation is located on top of the "deck", which in our case is the wood planks. Normally, the insulation is located underneath the deck, in between the rafters - here that's called a "cold deck". The disadvantage of the cold deck is that one can get condensation on the interior, and there may also be issues of pipes freezing. With a hot deck, all the insulation is on the exterior, so it minimizes any water or condensation inside. A "hot deck" also allows the underside of the wood planks (our deck) to be visible--which is a key aspect of the design.

So here's the composition of our "hot deck" roof: 
  1. Directly on top of the wood planks is a heavy black plastic sheet known here as a "damp-proof course". While actually watertight, it is intended to prevent the accumulation and seepage of any condensation as a result of the insulation.
  2. Above the black plastic is our rigid insulation which is required by the new building regulation to reduce the amount of heat and energy needed in homes. We're required to achieve a very high level of insulation, so it works out to be 120mm (4 inches). These sheets are large (4ft x 8ft) but fortunately don't weigh much and can be easily cut.
  3. Above the insulation we have our primary waterproof membrane known as the "breathable membrane" As it's name suggests, it's breathable, which helps to prevent mold within the roof cavity. As far as I know this is not really used in the US, so I'm interested to see how it works.
  4. The breathable membrane is held down by wooden battens which are narrow strips of treated wood. The battens are fastened to the rafters using a special helical nail that's 200mm long (8 inches) and designed specifically for hot roofs. These batten are installed vertically to allow any water to flow down the slope towards the gutter - with a vertical orientation, they become known as "counter-battens".
  5. Above the vertical "counter-battens" are the horizontal battens which the slates are nailed to. These battens must be perfectly straight and precisely installed otherwise the slates will go awry.
  6. Finally, we have the actual slates which are the traditional method of roofing here. The slates themselves are totally watertight and supposedly have a 200-300 year life expectancy (the modern membranes typically last about 20-30 years).

January 12, 2011

Roof Construction: Open Heart Surgery - Day 4

If all goes well this will be the last day of our open heart surgery on the roof. It better be - I have a flight at 8:10pm back to NYC - but if there's a major problem I can't leave with the roof half open.

Because we ran into trouble last night aligning the rafters on the side roof slope, we have to start the day with re-aligning them. The plan is to use a string line and a long, straight 2x4 to make sure they are properly aligned (wish we had done that last night!). Once that's done, our day laborers will start installing planks while Jimmy and I move onto attaching the rafters (hopefully straight) on the front roof slope. If all goes well we will have all the rafters re-attached and aligned and all the planks installed before i leave for the airport...

Re-aligning the rafters on the side roof slope
Rafters attached to the steel reinforced hip beam
Starting to attach the wood planks on the side roof slope
Montage of open roof from the living room
Re-fastening the first few rafters on the front roof slope
New planks on the side roof slope (left) - re-attached rafters on the front roof slope (right)
Loose rafters on the front roof slope
Rafter ends - they hook over a 3"x3" horizontal wood stud called a wall plate
Planks halfway up the side roof slope
Attaching the final rafters
Rafters finished - planks almost done on one side...
I had to run to the airport without getting exactly to the point that i wanted - but we were close enough that it was OK. The rafters are completely finished, and the guys were finishing the planks on the side roof slope as I was leaving. They will continue with the planking tomorrow and Friday until it's done - everything will then have to wait a few weeks until I get back from NYC...

January 9, 2011

Staining Planks

It's Sunday and we're staining planks. Because we're expecting to install several hundred planks this week, we need to stain as many as we can. The planks are raw pine, basically a light tan color, so to get them to match the darkened, 120 year old rafters, we need to stain them dark.
Staining Planks
Fortunately "Aglaya" is helping me with this, so we were able to do something together and she was able to get more "hand-on". It's was cold, but otherwise a nice time to have a chat and catch-up on things while working together

January 5, 2011

Roof Construction: Demo & Planking

With the dormer basically finished, we're moving onto the rest of the roof. Today we focused on 1/2 of the side roof slope because the other half will be more complicated and involve structural work. The plan was to remove the slates and their supporting battens, and then immediately install the planks going all the way up. Fortunately this was relatively straightforward, and for the first time in a while, the work went according to plan.
Half the slates removed
The rest of the slates removed and starting to remove the old battens
View of the open roof from the inside
The first few planks
About halfway up
Almost there
Almost there
Last few pieces
View from the inside - the planks are looking great!

January 4, 2011

Dormer Construction: Planking

With the structural work on the dormer completed, we can now start installing the planks that become the substrate for the roofing and the visible finish from the inside. What exciting about starting the planks is that these are the first "finish" materials being installed.

These planks are basically stained wood - it's a tongue and groove board similar to flooring. They will be nailed into each of the rafters - very much like the traditional way of doing it.Above the planks will go the insulation and various waterproof membranes.

Dec 31st - After removing the tiles and cleaning the old rafters, the 1st plank

Part of the way up
Jan 4th - The first few planks on the dormer
View from below
Halfway across
Partially planked - view from the inside
Almost there
The final view planks - view from above